Definition

Reactive Maintenance

Reactive maintenance is the practice of repairing equipment only after it fails. Also called "run-to-failure" or "break-fix," reactive maintenance is the default mode in most restaurants. It is inexpensive in calendar terms but expensive in downtime, emergency call-outs, and shortened equipment lifespan.

Reactive maintenance is not always wrong. Low-cost, low-criticality assets (a backup blender, a secondary coffee grinder) are fine to run to failure. But for revenue-critical equipment — fryers, walk-ins, hoods, primary refrigeration — the math almost always favors a PM program.

Industry data consistently puts the all-in cost of a reactive program at 3-5x a preventive program once you include downtime, emergency rates, expedited parts, and equipment-life impact.

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